Pelleting Solution
Overview
A Pelleting Solution is an advanced technology for converting Refuse Derived Fuel (RDF) fluff, agro-residues, or biomass waste into dense, uniform pellets that serve as an alternative clean fuel for cement plants, boilers, gasifiers, and waste-to-energy facilities.
Pelletization not only improves fuel handling and transport efficiency but also enhances calorific value, consistency, and combustion efficiency, making it a sustainable substitute for fossil fuels like coal and petcoke.
Process Flow
- Pre-Processing
- RDF fluff or biomass residues are screened to remove inerts and oversized impurities.
- Magnetic separation ensures removal of metals.
- Size Reduction (Optional)
- Shredding ensures uniform feed size suitable for pellet presses.
- Drying (if required)
- Waste with high moisture content is dried to the desired level (8–12%) for pelletizing.
- Pellet Pressing
- Material is fed into a pellet mill, where rollers compress it through a die to form cylindrical pellets.
- Cooling & Screening
- Fresh pellets are cooled to harden and screened to remove fines.
- Storage & Packing
- Finished pellets are stored in silos or packed in bags/bulk for transportation.
Key Features
High-Calorific Value Pellets
(3500–5000 kcal/kg depending on input).
Uniform Size & Shape
(6–12 mm diameter).
Compact & Energy Dense
Easier to transport and store than RDF fluff.
Customizable Plant Capacity
From small-scale 5 TPH units to 50+ TPH industrial solutions.
Automation Ready
PLC-based operation for efficient monitoring and control.
Applications
Cement Kilns
Coal/petcoke substitution with RDF pellets.
Industrial Boilers & Furnaces
Consistent clean fuel.
Gasification Plants
Uniform feedstock for energy generation.
Export Market
Pelletized RDF is easier to handle, transport, and sell globally.
Benefits
Converts RDF fluff into valuable, high-quality fuel.
Reduces dependency on fossil fuels like coal & petcoke.
Easier storage, handling, and transportation compared to loose RDF.
Eco-friendly – Promotes circular economy and reduces landfill burden.
Increases market acceptance of RDF by upgrading it into pellets.
Video Gallery
The range of products offered by us is highly praised in the industry for its excellent performance, high efficiency, high tensile strength, corrosion - resistance and longer working life.
Contact US
Corporate Office :- No. 24/ 1, Race Course Road, Behind Narayan Kothi, Indore - 452003, Madhya Pradesh, India
Workshop :- 58A, Sector C, Sanwer Road Industrial Area, Indore-452001, Madhya Pradesh